The ability to choose between 2D and 3D laser cutting technology opensup the possibility of individually customized and precise cutting of parts in avery wide variety: tubes with round, square, and rectangular shapes as well asprofiles with diverse open cross-sections (for example H, L, T, and Ucross-sections). In addition tostraight cutting edges, the 3D technology also enables bevel cuts up to 45degrees. This versatility eliminates the need for costlymilling, drilling, punching, or sawing processes.
The applications of tubes and profiles are numerous. The use of processed tubes and profiles is endless, in every industry. The laser-assisted production of tubes and profile offers many possibilities for design and manufacturing.
Record speeds are achieved by the TruLaser Tube 5000 fiber. This fiber takes full advantage the solid-state laser's strengths. This means that the user can process quickly and have access to a large number of parts.
Tubes are fundamental building blocks for any type of manufacturing, including equipment for gyms and smaller multifunctional machines for homes. This is why many tube processing technologies like laser cutting or bending are so popular in this sector.
Many believed that fiber lasers were only suitable for thin materials. Because of its longer wavelength, CO2 created enough kerf to allow for material removal. The fiber laser could not produce the same results or kerf with thicker materials. This problem has been solved by collimating technology, which can create a wider fiber laser-generated beam. This allows for materials separation and more room to remove thicker materials. The machine can switch between the beam widths, so it can process thinner materials with the narrower beam. This allows for faster processing of different-sized materials using the same fiber laser cutting machine.
The other factor to keep in mind is that the traditional method of checking for bows and twists in the tube can take up to five or seven seconds before cutting commences. With the traditional means of touch sensing, you have to trade productivity for accuracy. Again, in the age of fiber laser cutting, this can seem like a lifetime, but working with tube is not as simple as working with sheet metal.
Large diameter profiles and tubes can be made with the fiber solution. Tubes up O 14 inches (355 mm).3D cutting modeFiber Laser
Gulf States Saw & Machinery Co., Inc. can provide a variety of fabrication solutions for processing tubes, pipes, or structural steel. The tube lasers of Gulf States Saw & Machinery Co., Inc. offer superior laser-cutting technology, but many include additional processing functions that provide value-added benefits to fabricators.
Fully automated solution that guarantees maximum productivity while allowing for rapid production changes. Tube O Range minimum. 0.47" (12 mm) - max. 6" (152.4 mm)3D cutting modeFiber laser
Find out how the Coherent StarCut Tube (and StarFiber laser powered cutting machines) helped NPX Medical get a competitive edge in stent manufacturing.
Laser technology can be used to create custom shapes and make them cut to length. Raw material is used to produce finished or semi-finished products.
How can you compensate for this? Traditionally, you will touch your face with a sensor marking the contact point. The tube is then rotated and the opposite end of the tube touched. The control will then be able to see how bent the tube looks. This allows for precise measurements and ensures that the through-holes will work properly. Keep in mind, however, that every rotation of the tube reduces the ability for very high tolerances.
You can find laser systems that are high-precision and fast for cutting, welding and marking metals and plastics.
Gulf States Saw & Machinery Co., Inc.’s team of experts will work with your to create a program specifically tailored to your needs. We will assess how your part is produced currently, as well as its intended application and end use. Together, we will identify and meet your specific needs.
The laser beam is the most important component of the laser cutter; it determines wavelength and power, and thus the material that it can cut or engrave. Solid-state lasers, fiber lasers, and CO2 lasers are the three main types of lasers used in laser cutting.
Modern CO2 machines typically generate the laser beam in a sealed glass tube filled with gas, typically carbon dioxide. A high voltage flows through the tube, interacting with the gas particles and increasing their energy, resulting in the production of light.
from 3 months to 3 years
Glass CO2 laser tubes all degrade over time, with lifespans ranging from 3 months to 3 years. With use, the CO2 inside the tube degrades into carbon monoxide and oxygen. Overdriving the tube only accelerates this process and shortens its working life.